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Old 01-09-2019, 02:21 PM   #64
JasonACT
Away on leave
 
Join Date: Apr 2019
Location: ACT
Posts: 1,731
Tech Writer: Recognition for the technical writers of AFF - Issue reason: Outstanding work on the FG ICC issues. Technical Contributor: For members who share their technical expertise. - Issue reason: The insane amount of work he has put into the Falcon FG ICC is unbelievable. He has shared everything he has done and made a great deal of it available to us all. He has definitely helped a great deal of us with no personal gains to himself. 
Default Re: My ZF Auto - Paddle Shifter Idea

This looks like it might work...

I 3D printed a probe device for my CNC machine I built a few years ago (it doesn't get enough use) and ran it over my spare FG leather steering wheel's top arm. I used blue painter's tape to cover the perforations in the leather:



This produced a surface I can use in designing objects in OpenScad, which is what I use to make 3D things to print with my 3D printer:



So, I went about designing a simple paddle I could house a mini-switch in:



And subtracted away the back of the paddle with the scanned surface:



Printed it for testing using silver PLA plastic (it needs to be printed in ABS plastic later so it can withstand the temperatures in a hot car - my last job had gold plastic loaded, and I didn't bother cleaning it before doing this test job):





Stuck the switch in:





Tested out the screws and bolts I intend to use:



Double sided taped it to my spare steering wheel:











Seems to fit well (it should with that scan I did on the CNC machine).

Time to try it in the car with the double sided tape:





One important test needs to be done - and it passes!



Not the worst looking thing either (or am I being biased?):



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